Suntan Blog

The capacitance value of any capacitor is a measure of the amount of electric charge stored per unit of potential difference between the plates. The basic unit of capacitance is a farad; however, this unit has been too large for general use until the invention of the double-layer capacitor, so microfarad (μF, or less correctly uF), nanofarad (nF) and picofarad (pF) are more commonly used.

The capacitance of aluminum electrolytic capacitors tends to change over time, and they usually have a tolerance range of 20%. Some have asymmetric tolerances, typically −20% but with much larger positive tolerance as many circuits merely require a capacitance to be not less than a given value.Tantalum electrolytics can be produced to tighter tolerances and are more stable.

Suntan is a Hong Kong based manufacturer of Aluminum Electrolytic Capacitors, Including Snap-in type Electrolytic Capacitor, Screw type and LUG type Aluminum Electrolytic Capacitor, Axial & Radial Electrolytic Capacitor and SMD Aluminum Electrolytic Capacitor etc.

Electrolytic capacitors are polarised and they must be connected the correct way round, at least one of their leads will be marked + or -. They are not damaged by heat when soldering.

There are two designs of electrolytic capacitors; axial where the leads are attached to each end (220µF in picture) and radial where both leads are at the same end (10µF in picture). Radial capacitors tend to be a little smaller and they stand upright on the circuit board.

It is easy to find the value of electrolytic capacitors because they are clearly printed with their capacitance and voltage rating. The voltage rating can be quite low (6V for example) and it should always be checked when selecting an electrolytic capacitor. If the project parts list does not specify a voltage, choose a capacitor with a rating which is greater than the project's power supply voltage. 25V is a sensible minimum for most battery circuits.

1.Please make sure the application and mounting conditions to which the capacitor will be exposed  are within the conditions specified in the catalog or alternate product specification (Referred as to specification here after).

2.Operating temperature and applied ripple current shall be within the specification.

The capacitor shall not be used in an ambient temperature which exceeds the operating temperature specified in the specification.

Do not apply excessive current which exceeds the allowable ripple current.

3. Appropriate capacitors which comply with the life requirement of the products should be selected when designing the circuit.

4. Aluminum electrolytic capacitors are polarized. Make sure that no reverse voltage or AC voltage is applied to the capacitors.  Please use bi-polar capacitors for a circuit that can possibly see reversed polarity.

Note: Even bi-polar capacitors can not be used for AC voltage application.

When DC voltage is applied, leakage current flows through a capacitor. The leakage current of aluminum electrolytic capacitors is larger than other types of capacitors; furthermore, the leakage current changes according to the temperature, applied voltage and application time.  If considering an equivalent circuit, the leakage current can be thought as the current flows through a resistance, which is connected in parallel to a capacitor. Leakage current becomes the power loss when capacitors are charged and self-discharge source when capacitors are discharged; therefore, it increases with error for the theoretical formulas.

The time constant in charge becomes lager than theoretical value and time constant in discharge becomes smaller than theoretical value. It is important to confirm that the capacitor meets the necessary requirements within the operating temperature range of the equipment, when using an aluminum electrolytic capacitor in a timing circuit.

An aluminum electrolytic capacitor consists of cathode aluminum foil, capacitor paper (electrolytic paper), electrolyte, and an aluminum oxide film, which acts as the dielectric, formed on the anode foil surface.

A very thin oxide film formed by electrolytic oxidation (formation) offers superior dielectric constant and has rectifying properties.  When in contact with an electrolyte, the oxide film possesses an excellent forward direction insulation property.  Together with magnified effective surface area attained by etching the foil, a high capacitance yet small sized capacitor is available.

As previously mentioned, an aluminum electrolytic capacitor is constructed by using two strips of aluminum foil (anode and cathode) with paper interleaved.  This foil and paper are then wound into an element and impregnated with electrolyte. The construction of an aluminum electrolytic capacitor is illustrated in Fig below.

Aluminum electrolytic capacitors are made by layering the electrolytic paper between the anode and cathode foils, and then coiling the result. The process of preparing an electrode facing the etched anode foil surface is extremely difficult. Therefore, the opposing electrode is created by filling the structure with an electrolyte. Due to this process, the electrolyte essentially functions as the cathode. The basic functional requirements for the electrolyte are as follows:

(1) Chemically stable when it comes in contact with materials used in the anode, cathode, and electrolytic paper.
(2) Easily wets the surfaces of the electrode.
(3) Electrically conductive.
(4) Has the chemical ability to protect the anode oxide thin film and compensate for any weaknesses therein. 
(5) Low volatility even at high temperatures
(6) Long-term stability and characteristics that take into consideration such things as toxicity.

Aluminum electrolytic capacitors are constructed from two conducting aluminum foils, one of which is coated with an insulating oxide layer, and a paper spacer soaked in electrolyte. The foil insulated by the oxide layer is the anode while the liquid electrolyte and the second foil acts as the cathode. This stack is then rolled up, fitted with pin connectors and placed in a cylindrical aluminum casing. The two most popular geometries are axial leads coming from the center of each circular face of the cylinder, or two radial leads or lugs on one of the circular faces.

In aluminum electrolytic capacitors, the layer of insulating aluminum oxide on the surface of the aluminum plate acts as the dielectric, and it is the thinness of this layer that allows for a relatively high capacitance in a small volume. This oxide has a dielectric constant of 10, which is several times higher than most common polymer insulators. This layer can withstand an electric field strength of the order of 25 megavolts per meter which is significant fraction of that of common polymers. This combination of high capacitance and reasonably high voltage result in high energy density.

The above are the most common schematic symbols for electrolytic capacitors. Some schematic diagrams do not print the "+" adjacent to the symbol. Older circuit diagrams show electrolytic capacitors as a small positive plate surrounded below and on the sides by a larger dish-shaped negative electrode, usually without "+" marking.

Today electrolytic capacitors or as they are more correctly termed, Aluminium Electrolytic Capacitors are used in huge quantities. They are very cost effective and able to provide a larger capacitance per volume than other types of capacitor. This gives them very many uses in circuits where high currents or low frequencies are involved. Aluminium Electrolytic Capacitors are typically used most in applications such as audio amplifiers of all types (hi-fi to mobile phones) and in power supply circuits.

The plates of an electrolytic capacitor are constructed from conducting Aluminium foil. As a result they can be made very thin and they are also flexible so that they can be packaged easily at the end of the production process. The two plates, or foils are slightly different. One is coated with an insulating oxide layer, and a paper spacer soaked in electrolyte is placed between them. The foil insulated by the oxide layer is the anode while the liquid electrolyte and the second foil act as cathode.

In order to package them the two Aluminium foils with the electrolyte soaked paper are rolled together to form a cylinder, and they are placed into an Aluminium can. In this way the electrolytic capacitor is compact while being robust as a result of the protection afforded by the can.

There are two geometries that are used for the connection leads or tags. One is to use axial leads, one coming from each circular face of the cylinder. The other alternative is to use two radial leads or tags, both of which come from the same face of the cylinder.

The lead styles give rise to the descriptions used for the overall capacitors. Descriptions of axial and radial will be seen in the component references.

Aluminum Electrolytic Capacitors include axial, snap-in and screw-terminal types. These capacitors offer very long life in applications requiring high ripple currents and temperatures up to 150°C. Other models have rated voltages as high as 550 VDC.

In addition to those products shown in the datasheets, KEMET can optimize the construction to offer application-specific balance between required life, temperature, ripple current, physical size, and cost.

Motor start capacitors are also offered.

A high performance electrolytic capacitor designed for automotive applications with high vibrations and high ambient temperatures.

An electrolytic capacitor with outstanding electrical performance. It is polarized with the negative pole connected to the case. The outer case has a plastic cover.

The low ESR is a result of a low resistive electrolyte/paper system. Together with the TDC thermal concept, this range has very high ripple current capability. The capacitor is suitable for both mobile and aircraft applications, with operation up to 105°C.