Service Life of an Aluminum Electrolytic Capacitor
The service life of an aluminum electrolytic capacitor for mid- to high-voltage filters is affected by the applied voltage. If the applied voltage is between 60% and 100% of the rated voltage, the estimated service can be extended by lowering the applied voltage below the rated voltage. However, if the applied voltage is less than 60% of the rated voltage or the capacitor is used in low-pressure (100 WV or less) applications, the impact of the applied voltage on the service life is negligible.
Therefore, service life is estimated assuming no impact from voltage. Continuous application of a voltage over the rated voltage rapidly increases leakage current in a capacitor. This may increase internal pressure due to generation of gases, resulting in activation of the safety vent in a short time and/or formation of an internal short circuit. For this reason, the applied voltage must be maintained below the rated voltage during use.
Besides, it should be noted that the circuit design is such that the applied voltage will remain 80% or less of the rated voltage during use.
Where more than one capacitor connected in series is used, the applied voltages across the individual capacitors may become out of balance, resulting in the application of excessive voltage to them. To avoid this, either choose a rated voltage allowing for voltage imbalances, or connect a voltage divider(resistors) to the capacitors. Please be careful about charge/discharge.